» Battery Assembling Plant No-2 (Lino-Wiso-Matic)
Details for Battery Assembling Plant No-2 (Lino-Wiso-Matic)
HOLE PUNCHING MACHINE (SINGLE HOLE IN ONE GO)
Application :- This machine punches Single
hole at a time in partition of container. Machine is pneumatically powered.
Different size of hole can be done with the help of different die for
different size of batteries. Three Dies will make five sizes of batteries.
Operation :- Place the container in upside down position to fit
required slot. To punch five holes, five operations are required to be
repeated. Different die is required to suit different size of battery
- Capacity :- 40 containers/ hour.
- Air consumption :- 0.07 Cubic Foot/ stroke at 70PSI or 5
- Manpower Requirement :- One Layman
INTER PARTITION WELDING MACHINE
(Rotatable Welding Head, Height adjustable with
Application :- This machine connects cells
through the partition of container.
Operation :- This Machine forges L- connecter of cells through the
hole of partition together and passes heavy current at low voltage so
portion of these connecter through hole of partition melts, taking advantage
of resistance of lead, and become single entity. This machine does mass
production and running cost comes to minimum, hence cost per battery is
reduced to minimum.
Transformer :- Current source of Machine is
state of art heavy transformer of 65 KVA rating. We use best quality of
copper, which dissipates lesser heat. So machine does not waste Costly
electricity in the form of heat. Only Air-cooling is sufficient. If
water-cooling is used it will increase running load of pump and wastewater,
which has also becoming precious and harming the environment so our machine
is environment friendly. At the same time reducing running cost of machine.
Welding Computer (Micro Processor based
It is designed indigenously as per need of our operator.
This computer supply constant energy at constant current. Welding processes
& parameters are controlled automatically & accurately by specially
designed microprocessor. Operator can program 10 programs for different
batteries. All parameters such as Squeeze Time, Weld Time, Cooling Time and
required Current as per battery size, are fed to controller for battery size
and recall whenever that size of battery is made. Operator can also see
which operating time has been lapsed which other controllers do not provide.
He can also communicate if any of the problems so he could be guided
directly without physically present on the machine. If any type of problem
arises it can be replaced/ repaired at nominal cost even after warrantee
Welding Heat adjustment :-
This controller is specially designed to
suite lead melting say 250ºC to 700ºC, this bend is divided in 99
digits setting, unlike imported Controllers i.e. Miyachi etc which has
controlling temperature from 50ºC to 3000ºC this bend is also
divided in 99 digits setting, so operator does not get accurate results.
This results in faulty connection without consistency. Welding Heat
Adjustment: 0 to 99%, Welding Time Adjustment: 0 to 99, All are digital
Double Arms Movement :-
For forging, we have designed better Forging
Head. This head has double arms movement and self-centering arms.
Man Power Requirement :-
Electricity Required :-
20Kw 440 Volts.
AUTOMATIC HEAT SEALING MACHINE
(Pass Through & adjustable height model)
Application :- This machine seals Lid to
Container. For every size of container you require Separate sealing fixture.
Operation :- Battery has to be pushed to other machine manually.
Battery has to be placed from Side & pulled to get battery out from
machine. Hot Plate has two different temperatures to melt cover &
container respectively. Fixture is required to hold top cover for melting &
sealing. This machine is having heavy structure to suit faster production
and longer life.
Self-setting fixture :- Fixing of fixture is so easy that a layman
can do job. Change -over time is less than Three Minutes.
Hook (Clamping) System :- We use hook system (Positive Locking) to
pick lid, so it is everlasting, no recurring expenses like Vacuum cups which
require changing of vacuum cups & consuming electricity for operating
vacuum pump which has to be maintained properly and finally replaced after
Faster operation :- Operation of machine
take lesser operating time, hence output is increased. Moreover interval,
between Lid melting and pressing it with container, is reduced to minimum.
Otherwise melted portion of lid will be having cooled layer which will
increase chances of Leakage. This feature of our machine gives Best Sealing.
Dual Temperature (Different Temp. for cover & Container) Hot Plate
:- Hot plate for this machine is having auto dual temperature to seal
Capacity :- 50 Batteries/hour of any size.
Electrical Power Requirement :- 415Volts to 380 Volts, 10Kw.
Heat Temperature :- 400 º C is adjustable depending on Plastic
materials used in container.
Compressed Air Power :- 0.09 Cubic Foot / stroke at 120 PSI or 8
Man Power Requirement :- One Operator.
HEAT SEALING FIXTURES
STRESS TESTING MACHINE (Auto Electro- Pneumatic)
Application :- This will check strength of
welded connections torsion strength by applying mechanical force across
Fingers has to put manually
across connection so it is able to apply Force on one connection against
other this force can be varied depending on connection size or size of
battery, if that connection is hollow it will break. The time to apply force
is determined by Digital Timer so force as well time to apply force is
precisely preset hence result become accurate.
785 kgf. Adjustable
Man Power Requirement :-
AIR LEAKAGE TESTER (MANUAL MODEL):
Application :- This machine checks air
leakage in One cell of the battery in one go. Leakage of Cells can be
watched on respective Pressure Gauges which is provided.
Place the Leakage Tester on
every Batterys cell and fill a certain air pressure according to the
battery size. After that it checks the air leakage on particular cell so
getting fool proof result of getting the leakage in particular cell. After
this cycle finishes, repeat the same with rest of the cells..
Testing Pressure :-
Adjustable from 1 PSI to maximum as per battery
sizes (Max. 6PSI for N200).
Testing Time :-
Depending on operator (5 seconds to 15 Seconds).
Man Power Requirement :-
SHORT CIRCUIT TESTER (ONE CELL IN ONE GO)
Application :- This machine checks pin hole,
separator missing and splash of lead in cells, etc. It also checks that all
the cells are connected to each other with the help of high voltage. If
there is any fault then it gives visual indication as well as audio alarm.
Operator has to place the
Battery underneath the machine and press the button on its Probe, which
initiates machine that does its job for One cell in one go.
Man Power Requirement :-
Conveyor (10 Mtrs)
SERIAL NO. PUNCHING MACHINE (AUTOMATIC)
Operator need not to change punches daily. Operator
has to press a push button, which initiates pneumatic cylinder for a set
period so hot punches are pressed at set temp. For the set period with a set
force to mark the exact depth on battery cover.
This machine is more accurate. Every Battery
manufactured will have distinguished Mark on it. It can be alphabetically or
numerically or Combination of both. Number of Punches can be Six/Eight/Ten
or as per requirement of individual Manufacturer.
Plant No-2 (Lino-Wiso-Matic)