» Battery Assembling Plant No-3 (Wise-O-Matic)
Details for Battery Assembling Plant No-3 (Wise-O-Matic)
HOLE PUNCHING MACHINE (FIVE HOLE IN ONE GO)
This machine punches five
holes at a time in the partition of container. Machine is pneumatically
powered. Different size of hole can be done with the help of different die
for different size of batteries. One Die will make One size of battery.
Place the container in upside down position to fit
required slot. To punch five holes, only one operation is required.
Different die is required to suit different size of battery container.
- Capacity :- 100 containers/ hour.
- Air consumption :- 0.07 Cubic Foot/ stroke at 70PSI or 5
- Manpower Requirement :- One Layman
INTER PARTITION WELDING MACHINE
(Rotatable Welding Head, Height adjustable with
Application :- This machine connects cells through the partition of
Operation :- This Machine forges L- connecter of cells through the
hole of partition together and passes heavy current at low voltage so
portion of these connecter through hole of partition melts, taking advantage
of resistance of lead, and become single entity. This machine does mass
production and running cost comes to minimum, hence cost per battery is
reduced to minimum.
A). Transformer :-
Current source of Machine is state of art
heavy transformer of 65 KVA rating. We use best quality of copper, which
dissipates lesser heat. So machine does not waste Costly electricity in the
form of heat. Only Air-cooling is sufficient. If water-cooling is used it
will increase running load of pump and wastewater, which has also becoming
precious and harming to environment so our machine is environment friendly.
At the same time reducing running cost of machine.
B).Welding Computer (Micro Processor based
It is designed indigenously as per need of our operator.
This computer supply constant energy at constant current. Welding processes
& parameters are controlled automatically & accurately by specially
designed microprocessor. Operator can program 10 programs for different
batteries. all parameters such as Squeeze Time, Weld Time, Cooling Time and
required Current as per battery size, are fed to controller for battery size
and recall whenever that size of battery is made. Operator can also see
which operating time has been lapsed which other controllers do not provide.
He can also communicate if any of the problems so he could be guided
directly without physically present on the machine. If any type of problem
arises it can be replaced/ repaired at nominal cost even after warrantee
C).Welding Heat adjustment :-
This controller is specially designed
to suite lead melting say 250ºC to 700ºC, this bend is divided in
99 digits setting, unlike imported Controllers i.e. Miyachi etc which has
controlling temperature from 50ºC to 3000ºC this bend is also
divided in 99 digits setting, so operator does not get accurate results.
This results in faulty connection without consistency. Welding Heat
Adjustment: 0 to 99%, Welding Time Adjustment: 0 to 99, All are digital
D).Double Arms Movement :-
For forging, we have designed better
Forging Head. This head has double arms movement and self-centering arms.
Man Power Requirement :-
AUTOMATIC HEAT SEALING MACHINE
(Pass Through & adjustable height)
Application :- This machine seals Lid to Container. For every size
of container you require Separate sealing fixture.
Operation :- Battery has to be pushed to other machine manually.
Battery has to be placed from Side & pulled to get battery out from
machine. Hot Plate has two different temperatures to melt cover &
container respectively. Fixture is required to hold top cover for melting &
sealing. This machine is having heavy structure to suit faster production
and longer life.
Self-setting fixture :- Fixing of fixture is so easy that a layman
can do job. Change -over time is less than Three Minutes.
Self-Fault Finding Technology :- In this technology, if machine is
faulty due to any reasons, then machine will itself find out & show the
problem on Control Panel screen that where exactly is the problem.
Hook System :- We use hook system (Positive Locking) to pick lid, so
it is everlasting, no recurring expenses like Vacuum cups which require
changing of vacuum cups & consuming electricity for operating vacuum
pump which has to be maintained properly and finally replaced after
Faster operation :- Operation of machine
take lesser operating time, hence output is increased. Moreover interval,
between Lid melting and pressing it with container, is reduced to minimum.
Otherwise melted portion of lid will be having cooled layer which will
increase chances of Leakage. This feature of our machine gives Best Sealing.
Pass Through Machine :- Machine is designed in such a way that any
size battery can be passed through the machine, need not to push battery
inside the machine laterally and pulled out which require extra effort by
the operator. Battery is sealed on conveyor itself, hence reducing effort of
operator at the same time increasing output of machine. It means Labour
cost/Battery is reduced.
Adjustable Height :- Any size of battery can be accommodating on the
same machine including 2Volt cells. Max. Height of the battery is increased
Dual (Different Temp. for cover & Container)Temp. Hot Plate :-
Hot plate for this machine is having auto dual temperature to seal
Capacity :- 60 Batteries/hour of any size.
Electrical Power Requirement :- 415Volts to 380 Volts, 10Kw.
Heat Temperature :- 400ºC is adjustable depending on Plastics
used in container.
Compressed Air Power :- 0.09 Cubic Foot / stroke at 120 PSI or 8
Man Power Requirement :- One Operator.
HEAT SEALING FIXTURES
For different sizes of Battery container Cover
you need a separate Fixture/ Mould.
Other Machines: -
STRESS TESTING MACHINE (Auto Electro- Pneumatic)
Application :- This will check strength of
welded connections torsion strength by applying mechanical force across
Fingers has to put manually
across connection so it is able to apply Force on one connection against
other this force can be varied depending on connection size or size of
battery, if that connection is hollow it will break. The time to apply force
is determined by Digital Timer so force as well time to apply force is
precisely preset hence result become accurate.
785 kgf. Adjustable
AIR LEAKAGE TESTING MACHINE (AUTO MODEL)
Application :- This machine checks air
leakage in six cells of the battery in one cycle. Leakage of Cells can be
watched on respective Digital Pressure Gauges which is provided for all
cells in addition to this, leaked cell will have visual indicator with
buzzer for respective cell.
Place the battery on the
machine and press the button Cycle Start. Machine will automatically hold
the battery from top and fills a certain air pressure according to the
battery size. After that it checks the air leakage on diagonal cells so
getting fool proof result of getting the leakage in particular cell. After
the cycle finishes machine will go to its home position.
Testing Pressure :-
Adjustable from 1 PSI to maximum as per battery
Testing Time :-
Depending on operator.
Man Power Requirement :-
SHORT CKT. TESTING MACHINE (AUTO)
Application :- This machine checks pin hole,
separator missing and splash of lead in cells, etc. It also checks that all
the cells are connected to each other with the help of high voltage. If
there is any fault then it gives visual indication as well as audio alarm.
Operator has to place the
Battery underneath the machine and press the button, which initiates machine
that does its job for all the cells in one go.
Man Power Requirement :-
Electricity Required : -
SERIAL NO. PUNCHING MACHINE (AUTOMATIC)
Operator need not to change punches daily. Operator
has to press a push button, which initiates pneumatic cylinder for a set
period so hot punches are pressed at set temp. For a set period with the set
force to mark the exact set depth on the lid.
This machine is more accurate. Every Battery
manufactured will have distinguished Mark on it. It can be alphabetically or
numerically or Combination of both. Number of Punches can be Six/Eight/Ten
or as per requirement of individual Manufacturer.
Conveyor (10 Mtrs)
Plant No-3 (Wise-O-Matic)