Details for Battery Assembling Plant No-3 (Wise-O-Matic)

Application :- This machine punches five holes at a time in the partition of container. Machine is pneumatically powered. Different size of hole can be done with the help of different die for different size of batteries. One Die will make One size of battery.

Operation :- Place the container in upside down position to fit required slot. To punch five holes, only one operation is required. Different die is required to suit different size of battery container.

• Capacity :- 100 containers/ hour.
• Air consumption :- 0.07 Cubic Foot/ stroke at 70PSI or 5 Kg/cm²
• Manpower Requirement :- One Layman

A). Transformer :- Current source of Machine is state of art heavy transformer of 65 KVA rating. We use best quality of copper, which dissipates lesser heat. So machine does not waste Costly electricity in the form of heat. Only Air-cooling is sufficient. If water-cooling is used it will increase running load of pump and wastewater, which has also becoming precious and harming to environment so our machine is environment friendly. At the same time reducing running cost of machine.

B).Welding Computer (Micro Processor based Controller) :- It is designed indigenously as per need of our operator. This computer supply constant energy at constant current. Welding processes & parameters are controlled automatically & accurately by specially designed microprocessor. Operator can program 10 programs for different batteries. all parameters such as Squeeze Time, Weld Time, Cooling Time and required Current as per battery size, are fed to controller for battery size and recall whenever that size of battery is made. Operator can also see which operating time has been lapsed which other controllers do not provide. He can also communicate if any of the problems so he could be guided directly without physically present on the machine. If any type of problem arises it can be replaced/ repaired at nominal cost even after warrantee period.

C).Welding Heat adjustment :- This controller is specially designed to suite lead melting say 250ºC to 700ºC, this bend is divided in 99 digits setting, unlike imported Controllers i.e. Miyachi etc which has controlling temperature from 50ºC to 3000ºC this bend is also divided in 99 digits setting, so operator does not get accurate results. This results in faulty connection without consistency. Welding Heat Adjustment: 0 to 99%, Welding Time Adjustment: 0 to 99, All are digital Display.

D).Double Arms Movement :- For forging, we have designed better Forging Head. This head has double arms movement and self-centering arms.

Man Power Requirement :- One Operator.

Faster operation :- Operation of machine take lesser operating time, hence output is increased. Moreover interval, between Lid melting and pressing it with container, is reduced to minimum. Otherwise melted portion of lid will be having cooled layer which will increase chances of Leakage. This feature of our machine gives Best Sealing.

Pass Through Machine :- Machine is designed in such a way that any size battery can be passed through the machine, need not to push battery inside the machine laterally and pulled out which require extra effort by the operator. Battery is sealed on conveyor itself, hence reducing effort of operator at the same time increasing output of machine. It means Labour cost/Battery is reduced.

Adjustable Height :- Any size of battery can be accommodating on the same machine including 2Volt cells. Max. Height of the battery is increased to 800mm.

Dual (Different Temp. for cover & Container)Temp. Hot Plate :- Hot plate for this machine is having auto dual temperature to seal leak-proof.

Capacity :- 60 Batteries/hour of any size.

Electrical Power Requirement :- 415Volts to 380 Volts, 10Kw.

Heat Temperature :- 400ºC is adjustable depending on Plastics used in container.

Compressed Air Power :- 0.09 Cubic Foot / stroke at 120 PSI or 8 Kg/cm²

Man Power Requirement :- One Operator.